Steinbeis Transfer Center Materials Technology and Joining - WFT

Services

  • Development of environmentally friendly joining/welding technology for use in the production of stress-matched and intelligent lightweight/functional structures
  • Holistic component design, including analytical/simulative assessment of joined component geometries and assemblies
  • Effective and application-specific experimental investigation of joined components and joint structures using metallographic testing methods (macroanalysis, microanalysis, hardness measurement, proof of absence of weld defects, etc.) and mechanical testing techniques (tensile compression/bending tests)
  • Thermal coating of complex, high-strength component configurations
  • Production of mixed materials, components containing multiple mixtures of materials, and materials optimally matched to applications
  • Development of welding fluxes and welding materials for use in welding/soldering processes and weld cladding
  • Efficient joining process design and joining automation involving component quality monitoring and defect detection

Key Areas

  • Development of joining, welding, and soldering technologies
  • Joining of high-performance and lightweight materials – multi-materials
  • Development of energy-efficient and productive process technology for use in the construction of hardware components by integrating adaptive, intelligent systems and sensor technology
  • Component property characterization and adaptation using FE simulation
  • Joining technology used in the construction of medical devices with application-specific tools
  • Development of environmentally friendly production technology with the aim of reusing and recycling materials
  • Local and partial adjustment/modification of metallurgical component properties using buildup welding technology – AM technology
  • The investigation of wear/corrosion, metallography, hardness, and tensile compression properties of component structures

Project Examples

  • TIG cold wire welding torch development involving non-transferred arcs for use in the thermal joining of sandwich materials
  • Plasma welding torch development involving mechanical rotating arcs for use in buildup welding
  • Development of test systems aimed at detecting welding defects for the inline control of TIG welding processes
  • Micro-plasma process development involving the deposition of microlayers using fine powders
  • Development of welding powders and corresponding equipment technology for use in the submerged arc welding of thick-walled aluminum parts
  • Welding torch development involving non-transferred gas metal arcs for use in the thermal joining of multimaterial components
  • Plasma welding process development involving hard coating and the in-line mechanical hot finishing of cylindrical internal component surfaces exposed to wear and corrosion
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http://www.stw.de/su/2513

Contact

Otto-Schmerbach-Straße 19, Halle 7, D-09117 Chemnitz
Phone: +49 371 27096-146
E-mail: SU2513@stw.de
Management: PD Dr.-Ing. habil. Khaled Alaluss
Dr. iur. Lars Kulke
(Stand: 11/11/2024)

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